Tissue protein/drawing protein production equipment product details:

1、 Description of production line:
Tissue drawing protein is produced by twin-screw extrusion technology. The technology adopts a new twin-screw extruder, and its screw adopts the sectional combination design structure of functional screw sections; The barrel is also segmented, equipped with water injection and exhaust ports respectively. Each section of the barrel is heated and controlled independently, and the full length of the barrel is equipped with an automatic water circulating cooling system, which can accurately control the temperature; Its operating system adopts PLC touch screen centralized intelligent control system, and the production parameters can be controlled automatically, conveniently and accurately.

The new twin-screw extruder tissue drawing protein takes low-temperature soybean meal, soybean protein isolate and gluten as the main raw materials, and completes the process of forced transportation, mixing homogenization, crushing and kneading, shear melting, cooking and maturing, high-temperature sterilization, extrusion molding and other processes of materials in the twin-screw extruder, forming a layered tough fiber structure, so as to produce layered muscle fiber structure, high strength High toughness soy protein food with texture and taste similar to meat; According to the different extrusion dies and auxiliary equipment, the shapes of cylinder, block, sheet, strip, grain, pudding, chip, etc. can be produced respectively; The brushed protein food produced by this twin-screw extruder has good water absorption and oil retention characteristics, strong taste, high temperature stewing resistance, so it can be widely used in meat products, fast food, frozen food, stuffing, instant noodles seasoning, etc., and can also be made into vegetarian meat snacks and vegetarian dishes with different flavors. The tissue drawing protein production line is a complete set of automatic production lines, including raw material mixing, extrusion molding, drying, cooling and other equipment, and has production lines with different output and configuration.
2、 Composition of production line:
Mixer→Screw conveyor→Extruder→Cutter→Air conveyor→Five layer oven→5m cooling conveyor
3、 Extruder features:
1. Touch screen centralized control, accurate and convenient
2. Direct connection drive between motor and distribution box, less energy loss
3. Imported bearing group is adopted, with strong bearing capacity
4. The cylinder is equipped with a water injection device to better meet the requirements of raw materials and quality
5. High speed tool steel screw, hardness HRC ≥ 62, long service life
6. Building block combined screw can be combined randomly according to different raw materials and products
7. Linear bearing tool adjustment, safe, accurate and fast
4、 Features of stepping cutter:
1. Stepper motor, synchronous belt transmission, accurate and reliable transmission;
2. It is used for food cutting of precise length, with accurate and uniform cutting length and adjustable length;
3. Touch screen control, convenient parameter adjustment, simple and convenient operation;
4. Equipped with automatic protection system and emergency stop device of cutter mechanism, the operation is safer
5. It is especially suitable for food cutting with high raw material cost and precise weight per gram.
5、 Features of low temperature dryer:
1. Full insulation box, thermal circulating air, high thermal efficiency and low energy consumption
2. Double pitch roller chain transmission, stable transmission, no jamming
3. There are single-layer, three-layer, five-layer and seven-layer ovens to choose from
4. A variety of structures such as protruding and reciprocating are available for you to choose
5. Various heating methods: electricity, steam, fuel / gas, biomass burner
6、 Product features of tissue drawing protein equipment:
The production of soybean silk drawing protein by twin-screw extruder is a continuous, high-temperature and high-pressure, short-term sterilization processing process. It is a processing method integrating multiple processing procedures. Compared with the traditional production process, the production of soybean silk drawing protein by twin-screw extruder has the following characteristics:
1. It can modify protein molecules, form new cross-linking and layer fiber structure, and has good water and oil retention performance; Make protein decompose, easy to digest and absorb, and improve nutritional value.
2. Short term high temperature and high pressure can eliminate all kinds of harmful substances (trypsin inhibitor, urease, saponin and hemagglutinin, etc.) contained in soybeans, remove beany smell and eliminate flatulence.
3. The production process is short, the production cost is low, the space-time output is high, energy-saving and efficient, the equipment supporting is simple, the land occupation is small, the operation is convenient, there is no sewage and waste gas generation, green environmental protection and low carbon.
4. The twin-screw extrusion method is simple and easy to change the state and shape of products, and the products are more diverse.
7、 Application fields of tissue drawing protein:
1. Application in sausage, ham and sausage: due to its silk forming property, water absorption and oil absorption, the tenacity of its fiber is good. When applied to meat products, the loss of water and the overflow of fat in the processing process of the products are reduced, and the products are not greasy, which increases the elasticity and meat taste of the products, increases the protein content of the products, and improves the quality.
2. Application in quick-frozen meat balls: soy wire drawing protein can enhance the elasticity and taste of meat balls. Its application in meat balls can reduce the amount of meat added, and with other auxiliary materials, it can be processed into a food with high protein, low fat and low cholesterol, which meets the higher requirements of contemporary people for health, and reduces the loss of products in the processing process.
3. Application in stuffing food: plant silk drawing protein can fuse with the muscle fiber of meat, which helps stuffing hold together, increase water holding capacity, enhance taste and nutrition, and reduce production costs.
4. Application in seasoning sauce and dishes: after rehydration treatment of soybean silk drawing protein, it can be applied to various seasoning sauces to improve the texture and taste of sauces, increase the adhesion, improve the nutritional value and reduce the cost. With all kinds of sweet ingredients, it can be made into all kinds of cold dishes and vegetarian assortments. It can also be made with meat, and then with all kinds of vegetables and seasonings to make dishes with all kinds of flavors.
5. Application in snack food: the application of soy drawstring protein in snack food can make convenient food with chicken flavor, beef flavor and other flavors, which not only tastes good, but also provides high-quality protein source.
6. Application in vegetarian and healthy diet: soybean protein does not contain cholesterol, contains eight kinds of amino acids necessary for human body, and is a high-quality protein source required by human body; Soybean silk drawing protein has a good sense of chewing, diverse product shapes, and no beany smell. It is widely used in vegetarian restaurant dishes and advanced vegetarian bionic food.
8、 Technical support for tissue drawing protein production line:
1. Consultation on equipment, process, packaging, standardized plant layout, etc. before the project;
2. Professional consultation and training on equipment operation and process technology during project implementation;
3. Provide system solutions for your efficient production and match your needs;
4. Special design and manufacture can be carried out according to your requirements;
5. It can help you to upgrade the existing product line, eliminate weak links and improve production efficiency;
6. Our demonstration workshop integrates experiment, demonstration and training to provide you with professional value-added services
7. Our demonstration workshop can test your products and processes to select the process equipment suitable for you.